Micro Silica (Silica Fume): Production & Application
Source: | Author:Arfa Falak | Published time :2024-09-02 | 119 times view: | Share:
Micro silica, also known as silica fume, is an ultrafine powder produced as a by-product during the manufacturing of silicon and ferrosilicon alloys. It is primarily used as a pozzolanic material in high-performance concrete, enhancing its durability and strength. When added to concrete, micro silica fills gaps in the wet mixture and chemically reacts with Portland cement, resulting in a hardened, compact concrete with improved strength and durability. The production of micro silica involves heating high-purity quartz and coal to over 2000°C, consuming significant electrical power. Micro silica's applications in concrete include increasing corrosion resistance, sulphate resistance, and abrasion resistance, as well as reducing heat generation and permeability. Despite its higher cost and potential for increased shrinkage and reduced workability, micro silica contributes to sustainable building development by improving concrete properties and reducing environmental impact.

03. Effects on Air Entrainment of Fresh Concrete

The dosage of admixtures such as the air- entraining agents required to maintain the desirable air content while using micro silica is slightly higher than that required for conventional concrete. This is because of the high surface area in addition to the presence of carbon. Hence, the dosage of air entraining agents is increased with increasing amounts of micro silica content in concrete.

04. Effects on Water Requirements of Fresh Concrete 

On adding silica fume to concrete, there is an automatic increase in water demand. This often results in requiring one additional pound of water for every pound of silica fume added. This issue can easily be solved by using High range water reducers (HRWR).

05. Effects on Consistency and Bleeding of Fresh Concrete 

Adding more than 10% of silica fume in concrete induce stickiness in concrete. Therefore, in order to enhance the workability of concrete, the initial slump should be increased. It has been observed that condensed silica fume reduces the bleeding of concrete because of its effect on the rheological properties.

Applications of Micro Silica

Micro silica concrete is generally used to achieve following properties,

01. Corrosion Resistance

According to ‘Umesh Sharma et al.’ (Published in International Journal of Civil Engineering Research), the reduced permeability of micro-silica provides protection against intrusion of chloride ions thereby increasing the time taken for the chloride ions to reach the steel bar and initiate corrosion. In addition, micro-silica concrete has much higher electrical resistivity compared to OPC concrete thus slowing down the corrosion rate. This combined effect increases the life of a structure by 5 – 10 times.

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02. Sulphate Resistance

Silica fume concrete has a low susceptibility for penetration by sulphate ions and a high chemical resistance that provides a higher degree of protection against sulphates than low tricalcium aluminate (C3A) and other sulphate resisting cements or fly ash and other cementitious binder systems.

03. Heat Reduction 

By replacing cement with condensed silica fume and observing its efficiency factor, a lower maximum temperature rise and temperature differential will take place for concrete with the same strength. The performance is better in comparison to slag and fly ash blends in case of thick sections. It is also proved to be the most effective way of achieving low heat concrete without compromising the strength at an early age.

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04. Abrasion Resistance

Abrasion resistance of Silica fume concrete is very high. The use of silica fume concrete in floor and pavement construction saves time and money. It also improves the operational efficiency for the facility operator. The hydraulic abrasion-erosion resistance of concrete is enhanced which makes it perfectly suitable for the construction of dam spillways.

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