GGBFS
Source: | Author:Wikipedia | Published time :2024-09-02 | 84 times view: | Share:
Ground granulated blast-furnace slag (GGBS) is a fine powder obtained from quenching molten iron slag in water or steam, then drying and grinding it. GGBS forms calcium silicate hydrates upon contact with water, enhancing concrete's durability and strength. It is commonly used in Europe, the USA, and Asia, particularly in Japan and Singapore, for its superior durability in concrete structures. GGBS reduces the risk of damage from alkali–silica reaction, chloride ingress, and sulfate attacks, and it also lowers the heat of hydration, making it suitable for large concrete pours. Additionally, GGBS contributes to sustainability by being a by-product of steel manufacturing, which is recognized by LEED and other environmental assessment methods.

Two major uses of GGBS are in the production of quality-improved slag cement, namely Portland Blastfurnace cement (PBFC) and high-slag blast-furnace cement (HSBFC), with GGBS content ranging typically from 30 to 70%; and in the production of ready-mixed or site-batched durable concrete.

Concrete made with GGBS cement sets more slowly than concrete made with ordinary Portland cement, depending on the amount of GGBS in the cementitious material, but also continues to gain strength over a longer period in production conditions. This results in lower heat of hydration and lower temperature rises, and makes avoiding cold joints easier, but may also affect construction schedules where quick setting is required.

Use of GGBS significantly reduces the risk of damages caused by alkali–silica reaction (ASR), provides higher resistance to chloride ingress — reducing the risk of reinforcement corrosion — and provides higher resistance to attacks by sulfate and other chemicals.[2]

GGBS cement uses

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GGBS cement can be added to concrete in the concrete manufacturer's batching plant, along with Portland cement, aggregates and water. The normal ratios of aggregates and water to cementitious material in the mix remain unchanged. GGBS is used as a direct replacement for Portland cement, on a one-to-one basis by weight. Replacement levels for GGBS vary from 30% to up to 85%. Typically 40% to 50% is used in most instances.

The use of GGBS in addition to Portland cement in concrete in Europe is covered in the concrete standard EN 206:2013. This standard establishes two categories of additions to concrete along with ordinary Portland cement: nearly inert additions (Type I) and pozzolanic or latent hydraulic additions (Type II). GGBS cement falls in the latter category. As GGBS cement is slightly less expensive than Portland cement, concrete made with GGBS cement will be similarly priced to that made with ordinary Portland cement.

It is used partially as per mix ratio.

Architectural and engineering benefits

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Durability

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GGBS cement is routinely specified in concrete to provide protection against both sulfate attack and chloride attack. GGBS has now effectively replaced sulfate-resisting Portland cement (SRPC) on the market for sulfate resistance because of its superior performance and greatly reduced cost compared to SRPC. Most projects in Dublin's docklands, including Spencer Dock, are using GGBS in subsurface concrete for sulfate resistance.

Bulk Electrical Resistivity is a test method that can measure the resistivity of concrete samples. (ASTM 1876–19) The higher electrical resistivity can be an indication of higher ion transfer resistivity and thus higher durability. By replacing up to 50% GGBS in concrete, researchers have shown that some durability properties can be significantly improved.[2]

To protect against chloride attack, GGBS is used at a replacement level of 50% in concrete. Instances of chloride attack occur in reinforced concrete in marine environments and in road bridges where the concrete is exposed to splashing from road de-icing salts. In most NRA projects in Ireland GGBS is now specified in structural concrete for bridge piers and abutments for protection against chloride attack. The use of GGBS in such instances will increase the life of the structure by up to 50% had only Portland cement been used, and precludes the need for more expensive stainless steel reinforcing.

GGBS is also routinely used to limit the temperature rise in large concrete pours. The more gradual hydration of GGBS cement generates both lower temperature peak and less total overall heat than Portland cement. This reduces thermal gradients in the concrete, which prevents the occurrence of microcracking which can weaken the concrete and reduce its durability, and was used for this purpose in the construction of the Jack Lynch Tunnel in Cork.